- Metal-based ceramic liner
- Nano ceramic product series
- Wear-resistant ceramic coating products
- Wear-resistant ceramic composite pipe components series products
- Microcrystalline high wear-resistant ceramic ball
- Special welding ceramic transfer, ceramic patch
- Ball mill metal composite ceramic liner
- PF-1016 Organic Wear-Resistant Ceramic Clay
Highly wear-resistant microcrystalline ceramic balls
Our company is a comprehensive joint-stock group company integrating the production, research, development, and sales of wear-resistant materials. After three years of unremitting efforts in the development regarding the production and application of highly wear-resistant microcrystalline ceramic balls and countless collections of relevant experimental data, we have finally mastered a full portfolio of energy-saving technologies, and applied for multiple national patents that were once vacant in China’s cement industry.
Six characteristics of microcrystalline highly-wear-resistant ceramic balls in the use of cement grinding in lieu of high-chromium steel balls
Energy saving
Reduce the load of the mill by more than 40%; save more than 20% electricity per ton of cement;
Reduce the current of the mill host by more than 30%.
Quality improvement
Improve powder milling efficiency and cement performance;
More reasonable particle gradation; improved particle sphericity;
The content of 2-34 um particles is increased by more than 2%; the water requirement of normal consistency is reduced by 1-2%;
Cement is well adaptable to concrete additives;
Reduce the mixing of cement clinker by 2-5%.
Reduce heat and noise
The temperature in the mill is reduced by more than 20°C; The noise of the mill is reduced by about 20 decibels.
Wear-resistant
The ball consumption of microcrystalline highly wear-resistant ceramic balls is 30% that of steel balls.
Environmentally friendly
The use of microcrystalline highly wear-resistant ceramic balls facilitates green production, and prevents the generation of water-soluble hexavalent chromium in cement products.
Reduce maintenance costs
Reduce the total load of the cement mill, and reduce the heat-up of the bearing bush.
Improve the service life of the cement mill reducer and reduce the maintenance cost of the cement mill’s main motor.
Product specifications
Physical and chemical properties of microcrystalline highly wear-resistant ceramic balls
|
AL₂O₃+ZrO+SiO₂ |
≥92 |
|
Density |
>3.63g/cm³ |
|
Bulk density |
2.2t/m³ |
|
Hardness (Moh’s) |
9 |
|
Hardness (Rockwell) |
80-83 |
|
Water absorption |
0% |
|
Equivalent wear |
<0.08%o |
|
Ball breaking rate |
<5%。 |
Product specification
1. Conventional products:Φ1-Φ10mm、Φ13-Φ25mm、Φ30-Φ60mm、Φ70-Φ100mm。
2, special products: can be customized according to customer requirements.
Product List
Luoyang Pengfei Wear-resistant Materials Co., Ltd.
TEL：
EMAIL：lypf0379@126.com
ADD：No. 1, Pengfei Road, Industrial Cluster Area, Ruyang County, Luoyang, China
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